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I'll Replace You With Machines: Robot Jockeys On The Horizon? In England, and sometimes in America, horse racing is referred to as "the sport of kings." Some Gulf nations, too, have their royal sport: camel racing. Unfortunately - just as concerns have been raised in recent years about the widespread incidence of anorexia and bulimia among champion jockeys - human rights groups have criticized the widespread use of child labor in camel races. Ozone Cleaning in the Water Purification Process Production of bottled water is a growing industry that is popular around the world. A main concern within the field is the purification of water. This is a necessary step in the production process. Customers who purchase bottled water need to be assured that the product is safe, clean, and of satisfactory taste. Various Manifold Parts Cleaner Procedures Intake and Exhaust Manifolds are critical components of automobile engines responsible for supplying the fuel/air mixture to the engine (intake) and collecting the gases for expulsion (exhaust). They need to be clean and functioning in order for a car to operate at peak efficiency. Reverse Osmosis Process in Manufacturing The Reverse Osmosis water purification process is applied in several different industries to improve water quality. Water purified via reverse osmosis, is higher in quality, which allows the user to increase efficiency in their manufacturing process. What You Need To Know To Buy A Parts Washer Buying a new production part washing system can be an overwhelming experience. With all the options and decisions to make, it is easy to overlook important details and end up with an unsatisfactory machine. The key decision to be made before purchase is what level of cleanliness will this equipment be expected to achieve. High Pressure Washer: Is Water De-Burring for You? High pressure de-burring utilizes water jet streams from 3,000 to 7,500+ psi to knock unwanted burrs from finished parts. By processing cast, cut or bored parts through a high pressure system, companies are able to create high quality, consistently finished parts each time with no possibility of diminished effectiveness. High pressure de-burring operations though, do have limited applications. Challenges in Metal Cleaning for Tube and Pipe Benders Tube benders experience more challenges when it comes to cleaning their product than most other metal formers. Tubes present a challenge for cleaning, due to the viscosity of the lubricant used to protect the metal during the bends as well as the variations in shapes, tube diameters and orifice orientation. How to Maintain and Clean Your Parts Washer A washer works hard to ensure that parts come out clean and ready for the next production process. To keep the machine working at a high level, it must be cleaned on a regular basis. The contamination removed from the parts does not magically disappear; it builds up in the tank and can greatly reduce performance. Parts Cleaner Specifications for Production Part Manufacturers For production part manufacturers, cleaning specifications are a major concern when setting up a line. Cleaning specifications have numerous effects on production, planning, and the ultimate success of a job. They set the parameters for the type of washer that will be used... Industrial Parts Cleaner Specifications and Standards As the parts cleaning industry advances in technology and application, standards are becoming tighter in all industries. Increasing expectations and accountability from automotive manufacturers have led to cleanliness specifications becoming more strict, resulting in cleaner parts. While clean parts are always good, diminishing returns are a concern with strict specifications. The Truth about Hydro De-Burring in the Parts Cleaner Process Complex aluminum parts often leave behind burrs during the manufacturing process. Burrs can be located deep within tough to reach holes, or in more accessible locations along grooves. No matter where they are located, it is necessary to remove these burrs before the product is finished. Metal Cleaning: Washing Long Aluminum Skin Panels Large, aluminum door panels can be difficult pieces to clean. Used in many applications, including the construction of the United States Army's Hummer vehicle as a skin to be placed over the armor plate frame, these panels need to be cleaned quickly and efficiently. Parts Cleaner: Firbimatic Sealed Perchlorethlyne Cycle The Firbimatic washer allows manufacturers to use solvent cleaning in their plants while still adhering to environmental regulations in place to limit solvent use. The Firbimatic is designed with these specifications in mind, and controls the environmental impact of the solvent used. Metal Cleaning: Environmental Impact of Hermetically Sealed Solvent Degreasing Organic solvents have long been considered to be the best option for removing contamination from metal parts. This is due to a range of factors. Among these include repeatable high levels of surface cleanliness, ability to remove a wide range of soils, and reduced cycle times. Cleaning Your Production Parts Washer In order to keep your washer producing top quality, clean parts it is necessary to perform the required preventive maintenance. Cleaning the washer is a tough and dirty job, but if it is not performed the washer will not perform up to expectations. Residue develops on parts during the manufacturing process, and when the washer removes the residue, it is left in the washer. Parts Cleaner: Create an Alkalinity Titration Chart Alkaline cleaners are powerful tools in aqueous parts-cleaning processes. These cleaners are chemical blends consisting of alkaline salts, wetting agents, and sequestrant (chelating) agents. Alkaline cleaners, with the proper mechanical action, are very effective at removing contamination from parts, however they must be monitored. Parts Cleaners: Facts And Myths About Erchloroethylene Perchloroethylene, also known as PERC, has set the standard in cleaning precision parts for more than 50 years. The use of this chemical has been declining recently though, as PERC has been replaced with other solvents or processes. The Ultrasonic Parts Cleaner Gains Popularity As part cleaning focuses on environmentally sound technologies, ultrasonic cleaning action has gained wider acceptance when used in the appropriate applications. Ultrasonic cleaning systems are able to clean a wide range of parts effectively and efficient A Closer Look at Various Types of Parts Washers Part washing systems come in a variety of styles to accomplish a wide range of goals. These different variations allow customers to select a washing system designed for their specific needs, rather than settling for generic one style fits all models. In-Line Metal Cleaning for Cold Heading Operations Cold heading is one of the most competitively cost driven metal forming industries. Large volumes of parts are produced against paper-thin margins, causing cold headers to re-evaluate their methods of processing parts constantly, always looking for cheaper Common Problems with Parts Washers Several common issues often arise when operating an industrial production parts washer. Difficulties starting the machine, unsatisfactory cleaning and parts not drying sufficiently are the main resulting deficiencies that usually can be attributed to a contributing factor. These issues can usually be remedied if the manufacturer is able to discover the root cause of the issue. Parts Washers: Misconceptions about Solvents Despite popular misconceptions, solvents are a legal and safe method of cleaning. Increasingly rigorous environmental standards have given rise to a belief that aqueous cleaning systems are the only available option for washing parts. Parts Cleaner: Cleaning Complex Geometric Parts In Single Piece Flow A program engineer is presented with a challenge. A new part is manufactured containing different types and grades of steel, brass and other material. The part is designed with one deep hole, several threaded small holes, and a series of threaded shallow blind holes. Parts Washer: Removal of Chlorinated Paraffins Chlorinated paraffins are excellent stamping lubricants. They protect the tooling during deep draws and allow the formation of the part to take place without weakening the metal. The problem arises when these waxy lubricants need to be removed from the part after they have been formed and before the next process. Parts Washers: Monitoring Washers for Maintenance Despite what manufacturers want to hear, washing parts is a critical step in the production process. Components that are not properly cleaned at each step are unable to function as designed when completed. In order to maintain a high level of quality, parts washers need to be properly maintained. New Parts Washer or Rebuild of Old Unit? A custom-built parts washer takes from 14 to 22 weeks to build and costs a significant amount of money. When a manufacturing company needs a new parts washer, but is unable or unwilling to purchase a brand new machine there is an alternative. If a company is operating under a tight budget or working within a short timeframe, then a new unit is not an option. Metal Fabrication and Metal Cleaning: Treating Layers of Soil Internal quality systems and external customer demands require metal forming companies to wash every component they stamp, cut, hydro-form, turn, shear, or otherwise produce in their facility. This washing process is essential for each company to turn out a quality product for their customers. Metal Cleaning: Introduction and Use of Chlorinated Parrafin The stamping industry focuses on clean cuts and fast forming. Clean cuts and forms prevent metal from losing strength or stretching. Cost and production rates are of equal importance. These necessitate finding a lubricant that extends the life of the tooling that forms the product. Parts Cleaner: The Role of Chlorinated Solvents in Metal Cleaning Manufacturers and plant managers face a difficult challenge when choosing a surface cleaner. There are many options on the market, ranging from aqueous or semi-aqueous solutions, to flammable hydrocarbon solvents, or to fluorinated/brominated solvents.